Machining; It is the process of processing materials of different structures and putting them into a certain mold. In this content, we will find answers to the questions of what is machining, what are the advantages and disadvantages of machining, and what are the machining methods.
As Aktif Lazer, we are the leading company of the sector among the companies that make machining. In this context, you can easily access the most detailed and professional information about machining. We provide you with the production of the material you want easily with the machining methods. If you are also in search of companies that make contract machining, you can contact us immediately. Now, what is machining, let’s examine it in detail.
Here is everything you need to know about machining!
What is Machining?
Machining is a mass production method that is used to give the desired shape to a material, workpiece. With this machining method, the desired surface shape and size are given to the material. This method is based on the removal of excess material from the workpiece. The layer removed with machining is called chip.
How is Machining Made?
You can find the answer to the question of how machining is done below by examining the machining methods. Turning and milling methods are the 2 most commonly used methods for machining. In addition, there are 8 types of machining methods in total. These;
Cutting tools are used for machining. The workpiece is shaped into the desired shape with the help of these cutting tools.
What are the Types of CNC Machining Methods?
There are 8 types of machining methods commonly used for machining. You can find detailed information about machining types below.
Giving the desired shape to the product takes place on the lathe. It is generally used in the manufacture of round geometric products by drawing circular movements. Curved and cylindrical diameter products can be easily obtained with this circular chip removal method. If mass production is desired, CNC lathes are used.
CNC lathes are a very common production system for this process. In CNC lathes, products such as hole drilling, screw and bolt making springs can be obtained by machining method.
With the inserts used in these CNC lathes, chip removal is made easier and smooth surfaced products are obtained in a short time.
If you want to obtain precision-measured products, you can choose lathes and have basic part manufacturing products produced.
Milling is a machining method in which products that need a more detailed production process that cannot be done on lathes are made. Flat or curved surfaces can be obtained in the milling process. In addition, the production of threaded products (screw) can be done easily on milling machines.
Using CNC milling machines, precision-measured products are produced quickly. Hard HSS one-piece cutting parts are used, as well as coated inserts in recent years. Compared to lathes, it is a more powerful cutting tool.
Drilling is done using CNC lathes or CNC milling machines. Drill drilling apparatus is attached to these benches and holes are drilled in the workpieces.
Another name for the grinding method is etching. Cylindrical stones are used in the grinding method. With these stones, the material surface is smoothed and delicate surfaces are obtained.
The cutting method is called chip removal by cutting the workpieces with the help of a saw. In this process, the workpiece is shaped using circular and linear saws.
With the reaming method, the holes opened during the previous machining process are corrected and smoothed. In this way, precise measurement is given to the workpiece. It is a zero defect-free production technique.
By making linear cutting with the planing method, chip removal is performed on vertical, horizontal and inclined surfaces. It is often used because it is a very functional method. It can be easily integrated into different surface shapes.
With the broaching method, holes are made on metal workpieces. This method uses a milling machine called a brooch.
By contacting us, we can specify the product you want to have machining and decide on the machining method together with you. In this way, we can produce sensitive and smooth products.
What are the Advantages and Disadvantages of Machining?
|Removal of material from the material causes production waste.
|High quality and efficiency
|It is a long-term production method.
|Zero defect-free, precise measurement production
|There is a wide variety of materials that can be processed.
|The material can be given the desired size and shape.
** As you can see, when the advantages and disadvantages of machining are compared, it is possible to see that the advantages are more. In this context, machining methods can be preferred with peace of mind for both economical and quality production.
CNC Machining Companies
Among the companies engaged in machining, Aktif Lazer is among the companies that are very professional and direct the sector. Because our company has been doing this job for many years, and it is the pioneer of perfect production with its experience. You can get detailed information about traditional machining methods or CNC machining by contacting us immediately. The machining company you are looking for is here. Call us now and get information about contract machining prices.